StingRay Parts Washers – Engineered Excellence in Flush System Technology
Revolutionizing Engine Cleaning for Diesel and Gas-Fueled Engines
StingRay Parts Washer Flush System technology is designed to meet the unique challenges of ensuring thorough internal cleanliness for engine heads, blocks, and oil galleries. With unmatched performance and reliability, our flush systems are engineered to meet or exceed even the most stringent industry cleanliness standards.
Flush System Overview
The StingRay Flush System offers direct injection cleaning that removes contaminants from oil galleries, internal passageways, and blind areas. Using a high-pressure, filtered solution, our system ensures internal cleanliness that meets or exceeds industry expectations.
Independent Millipore testing results consistently show particulate removal smaller than allowable maximum industry requirements. Whether it's cleaning machining debris, used oil, or dirt, our flush system delivers exceptional results in a simple, efficient, and reliable process.
Salient Characteristics
- Designed for Versatility: The StingRay Flush System effectively flushes oil journals and galleries in a wide variety of engine types and sizes, serving both new build and remanufacturing industries.
- Powerful Cleaning Performance: Removes used oil, machining offal, cutting fluids, and other debris from hard-to-reach internal areas.
- Cost-Efficient Operation: A single-operator process inside the wash machine reduces handling time and operating costs.
- Reliability and Uptime: Engineered for maximum operational uptime with minimal wear components. Easy access to readily available StingRay parts ensures maintenance is straightforward and efficient.
Key Features
The StingRay Flush System is packed with innovative features that enhance its performance and usability:
- “Wash–Flush” Cleaning Mode Selector Switch: Simplifies the transition between wash and flush modes for efficient operation.
- “Block Flush Valve Open” Indicator: Provides clear visual confirmation of the system's operational status.
- Pneumatically Operated Gate Control Valves: Reliable and robust for precise control of the flush cycle.
- Flow Restrictor Plate: Prevents pump motor overload while ensuring optimal pressure for flushing.
- Independent Block Flush Hard Piping: Designed with bolted connection flanges for secure and durable operation.
- Flexible Supply Flush Hose: Includes camlock fittings and safety chains for quick and secure connections.
- Custom-Designed Flush Manifolds: Tailored for specific engine applications to maximize cleaning performance.
Specifications
- Filtration Range: 5 to 800 microns, rated for up to 300 PSI.
- Flush Solution Temperature: Operates at 190º Fahrenheit for maximum cleaning efficiency.
- Adjustable Block Flushing Timer: Cycle durations range from 1 to 10 minutes, allowing flexibility for different cleaning requirements.
Simple and Efficient Operation
Operating the StingRay Flush System is straightforward and efficient, minimizing downtime while ensuring superior results.
- Complete the “Wash” Cycle: Begin by finishing the standard wash cycle.
- Position the Engine: The operator jogs the engine to the block flush position.
- Connect the Flush Hose: Attach the block flush hose to the engine block manifold using secure camlock fittings.
- Select “Flush” Mode: Disable turntable rotation and power blast manifold rotation by selecting the flush cleaning mode.
- Set the Timer: Adjust the timer for the desired flushing duration (1–10 minutes).
- Close the Door: Secure the washer door for safe operation.
- Start the Cycle: Press start to initiate the flush cycle, diverting all cleaning solution to the flush piping for thorough cleaning.
Why Choose StingRay’s Flush System?
Our Flush System is the perfect choice for industries that demand precision, reliability, and efficiency. It is ideal for:
- Diesel and Gas Engine Remanufacturing
- New Engine Builds
- Petroleum-Based and Oil-Lubricated Engines
The system ensures that oil galleries, blind holes, and internal passageways are cleaned to exacting standards, delivering parts that meet and exceed cleanliness requirements.
Enhance Your Cleaning Process with StingRay
With StingRay’s Flush System, you gain:
- Superior Cleaning Performance: Eliminate even the most challenging contaminants.
- Reliable and Robust Engineering: Designed for long-term use with minimal maintenance.
- Cost Savings: Reduce labor and operational costs through an efficient single-operator process.
For more information about the StingRay Flush System or to discuss your specific cleaning needs, visit our contact us or call our team directly at (314)447-9000.
StingRay Manufacturing – Setting the Standard in Industrial Cleaning Technology.
